HSG 300-4, hydraulic Plug setting system 4 bar - DN 80 to DN 300 : städtler + beck

Where innovation meets technology.

städtler and beck - Testing and sealing technology

TITAN 8plus pipe drilling and stop-off system

DN 80 to DN 300, 8 bar max.

Designed for fast and secure stopping-off of gas and water pipes made of all materials with an operating pressure of max 8 bar without interruptions in operation.

The TITAN 8plus pipe drilling and stop-off system doesn't focus on conventional stop-off bags, but on an extremely tough rubber stopper. It is centrally presst under pressure in the drilled tube and ensures an extremely secure sealing.

Due to the modular design of our newly developed unit, users are able to combine a pipe-drilling unit tailor-made for his specific application range, without having to buy a complete system.

The basic TITAN 8plus system consists of one tapping device and two hydraulic stopple application and pressing devices, always tailored to the chosen dimension from DN 80 up to DN 300.

Matching all nominal diameters, we also offer:

a two-piece T-fitting with flange
Sliding gates
adapter flanges
rim milling saws
combination sluices for gas-free pipe drilling and stopping
matching drilling tools
a magnet rod
a stopper positioning rod
stopples matching the nominal width
etc.

The TITAN 8plus pipe drilling and stop-off system offers a number of vital advantages:

Lower material costs, since only the two-piece T-fitting with flange and threaded insert remain at the building site
Maximum safety and minimum wear due to the use of our novel special stopples to lock off pipes with an operating pressure of up to 4 bar
The städtler + beck principle of spring-loaded drilling and the use of our low-cost, low wear cutting tools result in fast and cost effective pipe drilling
We offer a comprehensive range of accessories matching all types of pipes and pipe materials

Additional information

Application

To stabilize the pipe and position the TITAN 8plus pipe drilling and stop-off system, a two-piece T-fitting with flange is welded onto the pipe to be blocked and a sluice valve is attached to the pipe. Prior to this procedure, possible insulating coats need to be removed. The combination sluice with the pipe-drilling device is mounted onto the valve.
After drilling, the sluice valve needs to be closed, the magnetic rod will be inserted in order to remove all metal shavings. Prior to mounting the hydraulic stopple device, the sluice valve needs to be closed again. Next, hydraulic pressure of appx. 80 bar is applied to drive the stopple via a transmission through the drilled opening in order to close it tightly.

In case a bypass pipe connection is required, a second drilling of the same type is necessary in order to connect this bypass by means of a welded-on sleeve.
Construction.

System components for TITAN 8plus:

Tapping device for TITAN 8plus

- consisting of: spindle tube, spindle, turning rod, adapter
- to use up to DN 150: guide rod, traverse; from DN 200 you have to use the torque transducer, Order-No. 116900006 (not included in the scope of delivery).

Art. No.	Name
116900001	Tapping device for TITAN 8plus	unit

Compressed air drive for TITAN 8plus DN 80 - DN 300

Art. No.	Name
116900002	Compressed air drive for TITAN 8plus; DN 80 - DN 300	unit

Hydraulic stopple application and pressing device for TITAN 8plus

- consisting of: hydraulic pump, hydraulic cylinder

Art. No.	Name
116900003	Hydraulic stopple application, DN 80 - DN 150	unit
116900004	Hydraulic stopple application; DN 200 - DN 300	unit

Hydraulic oil for TITAN 8plus stopple application DN 80 - DN 300

Art. No.	Name
116900005	Hydraulic oil for TITAN 8plus stopple application; DN 80 - DN 300	unit

Torque transducer for tapping device for TITAN 8plus

- must be used from DN 200 - DN 300
- consisting of: 1 Torque transducer, 3 guiding rods, 1 clamp mounting for compressed air drive, 16 hexagon bolts M 24 x 120 mm, 32 washers B25

Art. No.	Name
116900006	Torque transducer for tapping device TITAN 8plus	unit

Spring for turning rod for TITAN 8plus

Art. No.	Name
116900007	Spring for turning rod for TITAN 8plus	unit

Axial bearing for tapping device for TITAN 8plus

Art. No.	Name
116900008	Axial bearing for tapping device TITAN 8plus	unit

Turning rod for tapping device for TITAN 8plus

- drawing no.: 6900-Z33

Art. No.	Name
116900009	Turning rod for tapping device TITAN 8plus	unit

Spring sleeve for for tapping device for TITAN 8plus

- drawing no.: 6900-015B

Art. No.	Name
116900010	Spring sleeve for for tapping device for TITAN 8plus	unit

Alignment pin for for tapping device for TITAN 8plus

Art. No.	Name
116900011	Alignment pin for for tapping device for TITAN 8plus	unit

Guide bushing for torque transducer for TITAN 8plus

Art. No.	Name
116900012	Guide bushing for torque transducer for TITAN 8plus	unit

O-ring seal DVGW 100 x 4 mm for TITAN 8plus for connecting flange hydraulics DN 350

Art. No.	Name
116900013	O-ring seal DVGW 100 x 4 mm for TITAN 8plus for connecting flange hydraulics DN 350	unit

T-piece, two-part, for sliding gate DN 200

Art. No.	Name
116900101	T-piece, two-part, DN 80/88,9 mit M168x2 for sliding gate DN 200	unit
116900102	T-piece, two-part, DN 100/108 mit M168x2 for sliding gate DN 200	unit
116900103	T-piece, two-part, DN 150/168,3 mit M168 for sliding gate DN 200	unit
116900107	T-piece, two-part, DN 150/159 mit M168x2 for sliding gate DN 200	unit
116900108	T-piece, two-part,DN 100/114,3 mit M 168x2 for sliding gate DN 200	unit

T-piece, two-part, for sliding gate DN 350

Art. No.	Name
116900104	T-piece, two-part, DN 200/219,1 mit M325 for sliding gate DN 350	unit
116900105	T-piece, two-part, DN 250/273 mit M325x2 for sliding gate DN 350	unit
116900106	T-piece, two-part, DN 300/323,9 mitM325x2 for sliding gate DN 350	unit

Blind flange PN 16 DN 200 for TITAN 8plus

- consisting of: 1 Blind flange DN 200 PN 16; 1 seal; 12 hexagon bolts M 20 x 75; 24 washers B 21; 12 hex nuts M 20

Art. No.	Name
116900301	Blind flange PN 16 DN 200 for TITAN 8plus	unit

End plug

Art. No.	Name
116900201	End plug DN 80 - DN 150 M168x2 A.G.	unit
116900202	End plug DN 200 - DN 300 M325x2 A.G.	unit

Blind flange PN 16 DN 350 zu TITAN 8plus

- consisting of: 1 Blind flange DN 350 PN 16; 1 seal; 16 hexagon bolts M 24 x 100; 32 washers B 25; 12 hex nuts M 24

Art. No.	Name
116900302	Blind flange PN 16 DN 350 for TITAN 8plus	unit

Sliding gate PN 16 DN 200 for T-pieces DN 80 - DN 150

- consisting of: 1 sliding gate DN 200 PN 16; 1 hand wheel; 1 seal; 2 hexagon bolts M20 x 70; 10 hexagon bolts M 20 x 75; 24 washers B21; 12 hex nuts M 20

Art. No.	Name
116900401	Sliding gate PN 16 DN 200 for T-pieces DN 80 - DN 150	unit

Sliding gate PN 16 DN 350 for T-pieces DN 200 - DN 300

- consisting of: 1 sliding gate DN 350 PN 16; 1 hand wheel; 1 seal; 2 hexagon bolts M24 x 90; 11 hexagon bolts M 224 x 100; 32 washers B25; 12 hex nuts M 24

Art. No.	Name
116900402	Sliding gate PN 16 DN 350 for T-pieces DN 200 - DN 300	unit

Adapter between tapping device and combo lock for combo lock

Art. No.	Name
116900505	Adapter between tapping device and combo lock for combo lock DN 200	unit
116900506	Adapter between tapping device and combo lock for combo lock DN 350	unit

Adapter / special lock between stopple device TITAN 8plus and combo lock

Art. No.	Name
116900507	Adapter / Special lock DN 200 between stopple device and combo lock	unit
116900508	Adapter / Special lock DN 350 between stopple device and combo lock	unit

Milling cutter receptacle

Art. No.	Name
116900601	Milling cutter receptacle DN 80 - DN 150	unit
116900602	Milling cutter receptacle DN 200 - DN 300	unit

Centre drill HSS DN 80 - DN 300

- with clamping ring

Art. No.	Name
116900606	Centre drill HSS DN 80 - DN 300	unit

Centre drill receptacle

Art. No.	Name
116900607	Centre drill receptacle DN 80 - DN 150	unit
116900608	Centre drill receptacle DN 200 - DN 300	unit

HSS bimetal rim milling saw 72 mm for TITAN 8plus

- drilling depth: 72 mm

Art. No.	Name
116900610	HSS bimetal rim milling saw Ø 80/DN 80 for TITAN 8plus; drilling depth: 72 mm	unit
116900611	HSS bimetal rim milling saw Ø 105/DN 100 for TITAN 8plus; drilling depth: 72 mm	unit
116900612	HSS bimetal rim milling saw Ø 157 /DN 150 for TITAN 8plus; drilling depth: 72 mm	unit
116900616	HSS bimetal rim milling saw Ø 98/DN 100 for TITAN 8plus; drilling depth: 72 mm	unit
116900617	HSS bimetal rim milling saw Ø 148/DN 150 for TITAN 8plus; drilling depth: 72 mm	unit

HSS bimetal rim milling saw 147 mm for TITAN 8plus

- drilling depth: 147 mm

Art. No.	Name
116900613	HSS bimetal rim milling saw Ø 205/DN 200 for TITAN 8plus; drilling depth: 147 mm	unit
116900614	HSS bimetal rim milling saw Ø 258/DN 250 for TITAN 8plus; drilling depth: 147 mm	unit

HSS bimetal rim milling saw 169 mm for TITAN 8plus

- drilling depth: 169 mm

Art. No.	Name
116900615	HSS bimetal rim milling saw Ø 307/DN 300 for TITAN 8plus; drilling depth: 169 mm	unit

Special stop plug for TITAN 8plus

- consisting of: Special stop plug, plug mount for TITAN 8plus

Art. No.	Name
116900710	Special stop plug Ø 78 for DN 80 for TITAN 8plus	unit
116900711	Special stop plug Ø 103 for DN 100 for TITAN 8plus	unit
116900712	Special stop plug Ø 155 for DN 150 for TITAN 8plus	unit
116900713	Special stop plug Ø 203 for DN 200 for TITAN 8plus	unit
116900714	Special stop plug Ø 256 for DN 250 for TITAN 8plus	unit
116900715	Special stop plug Ø 305 for DN 300 for TITAN 8plus	unit
116900716	Special stop plug Ø 96 for DN 100 for TITAN 8plus	unit
116900717	Special stop plug Ø 146 for DN 150 for TITAN 8plus	unit

Mounting sleeve for stop plug for TITAN 8plus

Art. No.	Name
116900720	Mounting sleeve for stop plug DN 200 for TITAN 8plus	unit
116900721	Mounting sleeve for stop plug DN 250 for TITAN 8plus	unit
116900722	Mounting sleeve for stop plug DN 300 for TITAN 8plus	unit

Flange with sealing seat PN 16 for magnetic and plug setting rod

Art. No.	Name
116900801	Flange with sealing seat PN 16 DN 200 for magnetic and plug setting rod	unit
116900802	Flange with sealing seat PN 16 DN 350 for magnetic and plug setting rod	unit

Magnetic rod for TITAN 8plus

- overall length: 1.650 mm

Art. No.	Name
116900803	Magnetic rod for TITAN 8plus; 1.650 mm	unit

Plug setting rod for TITAN 8plus

- overall length: 865 mm

Art. No.	Name
116900804	Plug setting rod for TITAN 8plus; 865 mm	unit

Hand wheel for Plug setting rod for TITAN 8plus

Art. No.	Name
116900805	Hand wheel for Plug setting rod for TITAN 8plus	unit